Health and safety of employees and contractors
Health and safety of employees and contractors
Policy
The Group will work to create a comfortable and safe workplace with the goals of achieving "zero accidents" and "zero lost-time accidents."
Awareness of Issues
The Group places top priority on safety. For that, we have created a work environment in which employees can work safely and comfortably. The operations without accidents and disasters protect employees, fulfill our responsibilities as a supplier to customers, and lead to the sustainable development of the company. In recent years, many natural disasters have occurred, and we are addressing them as an important issue.
KPIs
- Number of work-related employee fatalities: 0
- Serious accidents: 0
- Lost-time accidents rate:0.15 (Japan), 0.75 (Overseas)
- Lost-time accidents severity rate: 0.01 (Japan), 0.03(Overseas)
(FY2023 results)
Basic Policy
As a manufacturing company, safety is a fundamental prerequisite for our business operations. We have established and comply with environmental safety management regulations with the goal of improving our standards of occupational health and safety and disaster prevention to ensure the safety and health of our employees and stable operations within the Group.
Occupational health and safety and disaster prevention management
Priority issues and implementation items
Shin-Etsu Group is committed to three safety-related code of conduct: (1) strictly complying with “rules and procedures,” (2) identifying and promptly eliminating “risks latent in the workplace,” and (3) enhancing “sensitivity to danger.” We carry out safety management activities in accordance with our code of conduct.
We create the "Shin-Etsu Group Environmental Safety Management Plan" every year in accordance with the Responsible Care Codes*1 and set numerical goals in the plan for occupational safety and disaster prevention.
Based on this management plan, the entire Group is working to prevent serious disasters, such as explosions and fires, and to prevent occupational accidents.
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*1Responsible Care Codes
Six principal areas are addressed when implementing Responsible Care: Responsible Care Codes consist of seven codes, composed of six codes for different activity areas, namely, environmental preservation, disaster prevention, occupational health and safety, distribution safety, chemical and product safety, and dialogue with the public, and the Management System Code, designed to operate all the above commonly as a system.
Environmental Safety Management Plan
Occupational health and safety initiatives
Ensuring worker safety
In the event of identifying any risks, we take various safety measures such as providing workers with individual protective tools, measures to prevent entry into dangerous areas and posting of off-limits signs in dangerous areas, and locking out*1 and tagging out*2 machines and equipment. We also take measures including attaching safety devices to machines and equipment, and installing fail-safes*3, foolproof mechanisms*4, interlocks*5, and protective walls. In addition, we practice KY*6 hazard prediction activities and make sure to indicate and name all relevant equipment prior to working in order to reconfirm safety.
During National Safety Week*7, which is held every July, the president delivers a message to all employees working in the Group and thoroughly familiarizes them with the Company's three codes of conduct related to safety. In addition, the occurrence of occupational accidents is reported to directors and department heads at monthly business report meetings.
In 2023, the Shin-Etsu Handotai Takefu Plant was awarded the Type V Zero-Accident Certificate by the Labor Standards Bureau of Japan's Ministry of Health, Labour, and Welfare. This certificate is awarded to business establishments that have achieved a zero-accident record (zero fatalities and zero lost-time accidents) for a period time specified for each industry. The Takefu Plant achieved 16.8 million hours over a period of approximately 53 years from the start of operation in 1970 until April 2023.
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*1Lock out
Blocking the power source by locking the switches of machines and equipment so that they cannot be operated. -
*2Tag out
Attaching tags to areas where machines and equipment have been locked out, which signifies that operating the machines and equipment is prohibited until the tags are removed. -
*3Fail-safe
Controlling equipment and systems so that they always operate safely if a problem occurs due to an error or malfunction. -
*4Foolproof
Taking measures in advance so that safety is ensured even if workers operate machines and equipment incorrectly. -
*5Interlock
A concept for safety devices and mechanisms in which machines and equipment do not work unless certain conditions are met. -
*6KY
Hazard prediction activities in which workers check about safe working methods in order to prevent the occurrence of a disease or injury that could potentially occur during the task, and securely apply the methods. -
*7National Safety Week
A week to promote activities to prevent occupational accidents and work to further improve awareness of safety and safety activities in the workplace. Advocated by the Ministry of Health, Labor and Welfare and the Central Industrial Accident Prevention Association.

(May 2023, Shin-Etsu Chemical Takefu plant)

(July 2023, Shin-Etsu Chemical Takefu plant)
Close-call incidents and other concerns
The workers take measures against unsafe areas by regularly gathering information on close-call incidents from workers who experienced them. At the same time, we share our risk information and prevent similar accidents by disclosing this risk information internally and externally. Furthermore, during National Safety Week8, which is held every July, the president delivers a message to all employees working in the Group and thoroughly familiarizes them with the company's three code of conduct related to safety.
Examples of close-call incidents experienced during daily work
- 2025.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2024.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2024.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2023.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2023.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2022.07.29
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2022.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2021.07.30
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2021.01.29
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2020.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2020.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2019.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2019.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2018.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2018.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2017.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2017.01.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2016.07.29
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2016.02.24
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2015.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2015.01.30
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2014.07.31
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2014.01.30
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2013.07.30
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2013.01.30
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2012.07.30
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2012.01.30
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2011.07.25
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2011.01.24
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2009.07.08
- Updated of Close-Call (Hiyari-Hatto) Incidents
- 2008.01.23
- Disclosure of Close-Call (Hiyari-Hatto) Incidents Close-Call (Hiyari-Hatto) Incidents Experienced during Daily Work
Consideration for employees' health
The Group is working to create a comfortable and safe workplace based on the idea that each person's physical and mental health improves the overall workplace atmosphere and productivity. We are conducting measures to prevent the development of possible diseases such as encouraging employees to take health checks, offering health counseling on lifestyle diseases, and promoting measures on mental health and activities for health promotion and fitness. In addition, we are implementing measures for infectious diseases, including COVID-19. In 2023, the Shin-Etsu Chemical Gunma Complex conducted mental health workshop under the theme of “Let's learn self-care,” and 48 employees participated.
Our head office and branch offices have a Health Committee, and each plant has a Safety and Health Committee. The committees work to improve the workplace environment and promote the workers' health with advice and information from industrial physicians. We also have special programs such as physical fitness checks and seminars to help workers maintain and improve their physical condition. Furthermore, we offer an outside Family Health Consultation Service, which can be used by our workers and their families, with our health insurance union and an insurance company. It is available 24 hours a day.

(October 2023, Shinano Electric Refining)
Safety and disaster prevention initiatives
Facility and process safety improvement
The prevention of serious accidents is a top priority in the Group, and we continue to work on a variety of safety and disaster prevention activities. Countermeasures are taken for dangerous areas identified through process risk assessments, and pipes and equipment are maintained and managed, mainly through scheduled maintenance. Since FY2014, we have been working to strengthen safety management by implementing measures and studies to localize and minimize damage, assuming serious disasters such as major earthquakes and worst-case plant accidents.
The company has joined the Japan Industrial Safety Competency Center since its inauguration in FY2012. Each plant uses the Safety Evaluation System of the center to further improve the situation and works even harder on the Process Safety and Disaster Prevention Plan.
FY2021 | FY2022 | FY2023 | |
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Number of improvements | 5,062 | 5,050 | 5,819 |
Improvement of facilities and maintenance management
To improve facilities and maintenance management of its plants, the Group conducts regular voluntary inspections of machinery and other equipment as stipulated in Japan's Industrial Safety and Health Act, the Fire Service Act, and the High-Pressure Gas Safety Act. We have also put in place management methods for maintaining the functions of safety devices and systems such as interlocks, emergency shutdown systems, and leak detection systems, as well as for early detection of failures. In the future, we will also consider advanced preventive maintenance incorporating AI and IoT/DX technologies.
Initiatives of Shin-Etsu PVC (Netherlands)
HAZOP is used to identify potential issues and continually improve facilities
Employees and contractors working at the PVC plant of SE-PVC in Pernis, the Netherlands, receive safety training to increase their safety awareness as soon as they start working in the plant. In addition, safe work procedures and permit-to-work procedures ensure that all activities, including maintenance, are executed safely.
The safety of the plant is ensured by executing Hazard and Operability (HAZOP) studies, which identify potential hazards and operational problems, by applying state-of-the-art design standards, and by always executing modifications to the plant according to the plant’s Management of Change (MOC) procedure. In addition, to ensure that employees are not exposed to dangerous concentrations of vinyl chloride monomer, the plant is equipped with numerous analyzers that continuously monitor the concentration of vinyl chloride monomer in the working environment, and is regularly monitored by expert consultants. The workplace environment is also kept in good condition by cleaning up PVC powder emissions in buildings by means of an exhaust system and reducing powder emissions in the plant.
In addition, the health of employees is monitored monthly by plant managers, with follow-up by experienced physicians as needed.
Training and drills
Safety Education
To keep plant operations constantly safe, it is important for each employee working at our Group's operation sites to improve their skills and knowledge and be aware of danger. For that purpose, we provide safety education to our employees and subcontractors, such as understanding the dangers of the substances and processes we handle, simulated danger experiences, and the correct use of machine and safety equipment.
In 2023, the Naoetsu Plant held a hazardous work simulation using virtual reality (VR), in which 56 people participated. The purpose of the simulation was to improve risk prediction skills and safety awareness, and participants were able to choose those that were similar to what they might experience in their own workplace from more than 100 scenarios. An exhibition of protective equipment was also held for the purpose of encouraging safer self-protection. A total of 77 people from each plant department participated in the exhibition, which introduced the latest protective equipment, disaster prevention equipment, preserved food, and other safety items.
We also work on passing down the skills to operate manufacturing equipment to the next generation of employees. We work to give each employee thorough safety awareness by creating a workplace culture in which operation processes and rules are observed.
In addition to factory employees, we also provide safety education to people working in the plant premises involved in construction, delivery, and people outside the company who participate in business negotiations. During the training, we explained the dangerous areas in the plant and the substances handled, and made them understand the importance of strictly observing the safety rules stipulated in the plant. And also, in the event of an emergency at the plant, we ask everyone to prioritize actions to ensure their own safety. We will continue to provide regular training and continue to put human life first.

(October 2023, Shin-Etsu Chemical Naoetsu plant)

(October 2023, Shin-Etsu Chemical Naoetsu plant)
Emergency Drill
Every year, we conduct scheduled disaster prevention drills that assume abnormal situations such as large earthquakes and fires, as well as "blind drills" based on basic actions without creating scenarios. The drills include firefighting activities, rescue activities for the injured, transmission of information to the disaster response headquarters, public relations activities in the community, and correspondence with the media. In addition, we conduct disaster prevention drills in dormitories and company housing, confirming evacuation routes, training in reporting to the fire department, and training in how to use a fire extinguisher.
We will continue to raise awareness of disaster prevention and strive to respond quickly to emergencies so that the plant can be a safe place for the local community.

(May 2023, Shin-Etsu Chemical Gunma Complex)

(October 2023, Shin-Etsu Handotai Shirakawa plant)
Environmental Control and Safety Audits
To verify and confirm that activities of occupational health and safety and disaster prevention are being implemented as planned at each plant, the Group conducts internal audits in Japan and overseas in accordance with its “Standards for Environmental Control and Safety Audits.” The audit results are reported to the top management.
Audit status for FY2023
In FY2023, online audits were conducted at a total of 30 production bases, including 4 in Japan and overseas. We audited the implementation status, along with implementation case studies, of the following priority issues, among others: improvement of the effectiveness of the occupational health and safety management system, establishment and strict implementation of change management, improvement of facility and process safety, ensuring safety during large-scale construction and scheduled maintenance, and improvement of work safety.

(September 2023, Japan Vam & Poval)

(November 2022, Nissin Chemical Industry)
Related Data
Aspect | Classification | Scope | Unit | FY2021 | FY2022 | FY2023 |
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Management | ISO45001/OHSAS18001 certification ratio*1(Employees) | Consolidated manufacturing companies | % | 35 | 34 | 33 |
Occupational health and safety | Number participants in safety training(Total number of persons) | Consolidated | Persons | 56,236 | 75,406 | 87,349 |
Lost-time accidents rate*2 | Japan | 0 | 0 | 0.15 | ||
Overseas | 1.71 | 1.15 | 0.75 | |||
Industry average(JCIA) | 0.41 | 0.43 | 0.47 | |||
Rate of accidents not accompanied by an of absence a day*2 | Japan | 0.53 | 0.37 | 0.25 | ||
Overseas | 3.82 | 3.18 | 1.60 | |||
Lost-time accidents severity rate*2 | Japan | 0 | 0 | 0.01 | ||
Overseas | 0.07 | 0.03 | 0.03 | |||
Industry average(JCIA) | 0.01 | 0.07 | 0.04 | |||
Number of work-related employee fatalities | Consolidated | Persons | 0 | 0 | 0 |
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*1ISO45001/OHSAS18001 certification ratio
The plants which does not have certification has a occupational health and safety management system the same level as ISO45001/OHSAS18001. -
*2Lost-time accidents rate and Rate of accidents not accompanied by an of absence a day and Lost-time accidents severity rate
These were calculated in calender year.
Key Sustainability Issues
- The foundation of all activities: legal compliance, fair corporate activities
- Health and safety of employees and contractors
- Energy-saving, resource-saving, and reduction of the environmental impacts
- Product quality improvements and product safety control
- Promoting CSR procurement and the diversification of supply sources
- Respect for human rights, the development of human resources, and the promotion of diversity
- Respect for and protection of intellectual property
- Contribution to industry and social initiatives
- Accurate and timely information disclosure and communication with stakeholders