Health and safety of employees and contractors

Policy

The Group will work to create a comfortable and safe workplace with the goals of achieving "zero accidents" and "zero lost-time accidents."

Awareness of Issues

The Group places top priority on safety. For that, we have created a work environment in which employees can work safely and comfortably. The operations without accidents and disasters protect employees, fulfill our responsibilities as a supplier to customers, and lead to the sustainable development of the company. In recent years, many natural disasters have occurred, and we are addressing them as an important issue.

KPIs

  • Number of work-related employee fatalities: 0
  • Serious accidents: 0
  • Lost-time accidents rate:0.15 (Japan), 0.75 (Overseas)
  • Lost-time accidents severity rate: 0.01 (Japan), 0.03(Overseas)

(FY2023 results)

Basic Policy

As a manufacturing company, safety is a fundamental prerequisite for our business operations. We have established and comply with environmental safety management regulations with the goal of improving our standards of occupational health and safety and disaster prevention to ensure the safety and health of our employees and stable operations within the Group.

Occupational health and safety and disaster prevention management

Priority issues and implementation items

Shin-Etsu Group is committed to three safety-related code of conduct: (1) strictly complying with “rules and procedures,” (2) identifying and promptly eliminating “risks latent in the workplace,” and (3) enhancing “sensitivity to danger.” We carry out safety management activities in accordance with our code of conduct.

We create the "Shin-Etsu Group Environmental Safety Management Plan" every year in accordance with the Responsible Care Codes*1 and set numerical goals in the plan for occupational safety and disaster prevention.

Based on this management plan, the entire Group is working to prevent serious disasters, such as explosions and fires, and to prevent occupational accidents.

  • *1Responsible Care Codes
    Six principal areas are addressed when implementing Responsible Care: Responsible Care Codes consist of seven codes, composed of six codes for different activity areas, namely, environmental preservation, disaster prevention, occupational health and safety, distribution safety, chemical and product safety, and dialogue with the public, and the Management System Code, designed to operate all the above commonly as a system.

Occupational health and safety initiatives

Ensuring worker safety

In the event of identifying any risks, we take various safety measures such as providing workers with individual protective tools, measures to prevent entry into dangerous areas and posting of off-limits signs in dangerous areas, and locking out*1 and tagging out*2 machines and equipment. We also take measures including attaching safety devices to machines and equipment, and installing fail-safes*3, foolproof mechanisms*4, interlocks*5, and protective walls. In addition, we practice KY*6 hazard prediction activities and make sure to indicate and name all relevant equipment prior to working in order to reconfirm safety.

During National Safety Week*7, which is held every July, the president delivers a message to all employees working in the Group and thoroughly familiarizes them with the Company's three codes of conduct related to safety. In addition, the occurrence of occupational accidents is reported to directors and department heads at monthly business report meetings.

In 2023, the Shin-Etsu Handotai Takefu Plant was awarded the Type V Zero-Accident Certificate by the Labor Standards Bureau of Japan's Ministry of Health, Labour, and Welfare. This certificate is awarded to business establishments that have achieved a zero-accident record (zero fatalities and zero lost-time accidents) for a period time specified for each industry. The Takefu Plant achieved 16.8 million hours over a period of approximately 53 years from the start of operation in 1970 until April 2023.

  • *1Lock out
    Blocking the power source by locking the switches of machines and equipment so that they cannot be operated.

  • *2Tag out
    Attaching tags to areas where machines and equipment have been locked out, which signifies that operating the machines and equipment is prohibited until the tags are removed.

  • *3Fail-safe
    Controlling equipment and systems so that they always operate safely if a problem occurs due to an error or malfunction.

  • *4Foolproof
    Taking measures in advance so that safety is ensured even if workers operate machines and equipment incorrectly.

  • *5Interlock
    A concept for safety devices and mechanisms in which machines and equipment do not work unless certain conditions are met.

  • *6KY
    Hazard prediction activities in which workers check about safe working methods in order to prevent the occurrence of a disease or injury that could potentially occur during the task, and securely apply the methods.

  • *7National Safety Week
    A week to promote activities to prevent occupational accidents and work to further improve awareness of safety and safety activities in the workplace. Advocated by the Ministry of Health, Labor and Welfare and the Central Industrial Accident Prevention Association.

Presentation of the Type V Zero-Accident Certificate
(May 2023, Shin-Etsu Chemical Takefu plant)
Conducting Safety Convention
(July 2023, Shin-Etsu Chemical Takefu plant)

Close-call incidents and other concerns

The workers take measures against unsafe areas by regularly gathering information on close-call incidents from workers who experienced them. At the same time, we share our risk information and prevent similar accidents by disclosing this risk information internally and externally. Furthermore, during National Safety Week8, which is held every July, the president delivers a message to all employees working in the Group and thoroughly familiarizes them with the company's three code of conduct related to safety.

Examples of close-call incidents experienced during daily work

2025.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2024.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2024.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2023.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2023.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2022.07.29
Updated of Close-Call (Hiyari-Hatto) Incidents
2022.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2021.07.30
Updated of Close-Call (Hiyari-Hatto) Incidents
2021.01.29
Updated of Close-Call (Hiyari-Hatto) Incidents
2020.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2020.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2019.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2019.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2018.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2018.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2017.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2017.01.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2016.07.29
Updated of Close-Call (Hiyari-Hatto) Incidents
2016.02.24
Updated of Close-Call (Hiyari-Hatto) Incidents
2015.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2015.01.30
Updated of Close-Call (Hiyari-Hatto) Incidents
2014.07.31
Updated of Close-Call (Hiyari-Hatto) Incidents
2014.01.30
Updated of Close-Call (Hiyari-Hatto) Incidents
2013.07.30
Updated of Close-Call (Hiyari-Hatto) Incidents
2013.01.30
Updated of Close-Call (Hiyari-Hatto) Incidents
2012.07.30
Updated of Close-Call (Hiyari-Hatto) Incidents
2012.01.30
Updated of Close-Call (Hiyari-Hatto) Incidents
2011.07.25
Updated of Close-Call (Hiyari-Hatto) Incidents
2011.01.24
Updated of Close-Call (Hiyari-Hatto) Incidents
2009.07.08
Updated of Close-Call (Hiyari-Hatto) Incidents
2008.01.23
Disclosure of Close-Call (Hiyari-Hatto) Incidents Close-Call (Hiyari-Hatto) Incidents Experienced during Daily Work

Consideration for employees' health

The Group is working to create a comfortable and safe workplace based on the idea that each person's physical and mental health improves the overall workplace atmosphere and productivity. We are conducting measures to prevent the development of possible diseases such as encouraging employees to take health checks, offering health counseling on lifestyle diseases, and promoting measures on mental health and activities for health promotion and fitness. In addition, we are implementing measures for infectious diseases, including COVID-19. In 2023, the Shin-Etsu Chemical Gunma Complex conducted mental health workshop under the theme of “Let's learn self-care,” and 48 employees participated.

Our head office and branch offices have a Health Committee, and each plant has a Safety and Health Committee. The committees work to improve the workplace environment and promote the workers' health with advice and information from industrial physicians. We also have special programs such as physical fitness checks and seminars to help workers maintain and improve their physical condition. Furthermore, we offer an outside Family Health Consultation Service, which can be used by our workers and their families, with our health insurance union and an insurance company. It is available 24 hours a day.

Health promotion seminar
(October 2023, Shinano Electric Refining)

Safety and disaster prevention initiatives

Facility and process safety improvement

The prevention of serious accidents is a top priority in the Group, and we continue to work on a variety of safety and disaster prevention activities. Countermeasures are taken for dangerous areas identified through process risk assessments, and pipes and equipment are maintained and managed, mainly through scheduled maintenance. Since FY2014, we have been working to strengthen safety management by implementing measures and studies to localize and minimize damage, assuming serious disasters such as major earthquakes and worst-case plant accidents.

The company has joined the Japan Industrial Safety Competency Center since its inauguration in FY2012. Each plant uses the Safety Evaluation System of the center to further improve the situation and works even harder on the Process Safety and Disaster Prevention Plan.

Results of safety management activities(Shin-Etsu Chemical)
FY2021 FY2022 FY2023
Number of improvements 5,062 5,050 5,819

Improvement of facilities and maintenance management

To improve facilities and maintenance management of its plants, the Group conducts regular voluntary inspections of machinery and other equipment as stipulated in Japan's Industrial Safety and Health Act, the Fire Service Act, and the High-Pressure Gas Safety Act. We have also put in place management methods for maintaining the functions of safety devices and systems such as interlocks, emergency shutdown systems, and leak detection systems, as well as for early detection of failures. In the future, we will also consider advanced preventive maintenance incorporating AI and IoT/DX technologies.

Initiatives of Shin-Etsu PVC (Netherlands)

HAZOP is used to identify potential issues and continually improve facilities

Employees and contractors working at the PVC plant of SE-PVC in Pernis, the Netherlands, receive safety training to increase their safety awareness as soon as they start working in the plant. In addition, safe work procedures and permit-to-work procedures ensure that all activities, including maintenance, are executed safely.

The safety of the plant is ensured by executing Hazard and Operability (HAZOP) studies, which identify potential hazards and operational problems, by applying state-of-the-art design standards, and by always executing modifications to the plant according to the plant’s Management of Change (MOC) procedure. In addition, to ensure that employees are not exposed to dangerous concentrations of vinyl chloride monomer, the plant is equipped with numerous analyzers that continuously monitor the concentration of vinyl chloride monomer in the working environment, and is regularly monitored by expert consultants. The workplace environment is also kept in good condition by cleaning up PVC powder emissions in buildings by means of an exhaust system and reducing powder emissions in the plant.

In addition, the health of employees is monitored monthly by plant managers, with follow-up by experienced physicians as needed.

Training and drills

Safety Education

To keep plant operations constantly safe, it is important for each employee working at our Group's operation sites to improve their skills and knowledge and be aware of danger. For that purpose, we provide safety education to our employees and subcontractors, such as understanding the dangers of the substances and processes we handle, simulated danger experiences, and the correct use of machine and safety equipment.

In 2023, the Naoetsu Plant held a hazardous work simulation using virtual reality (VR), in which 56 people participated. The purpose of the simulation was to improve risk prediction skills and safety awareness, and participants were able to choose those that were similar to what they might experience in their own workplace from more than 100 scenarios. An exhibition of protective equipment was also held for the purpose of encouraging safer self-protection. A total of 77 people from each plant department participated in the exhibition, which introduced the latest protective equipment, disaster prevention equipment, preserved food, and other safety items.

We also work on passing down the skills to operate manufacturing equipment to the next generation of employees. We work to give each employee thorough safety awareness by creating a workplace culture in which operation processes and rules are observed.

In addition to factory employees, we also provide safety education to people working in the plant premises involved in construction, delivery, and people outside the company who participate in business negotiations. During the training, we explained the dangerous areas in the plant and the substances handled, and made them understand the importance of strictly observing the safety rules stipulated in the plant. And also, in the event of an emergency at the plant, we ask everyone to prioritize actions to ensure their own safety. We will continue to provide regular training and continue to put human life first.

VR-based hazardous work simulation
(October 2023, Shin-Etsu Chemical Naoetsu plant)
Protective equipment exhibition
(October 2023, Shin-Etsu Chemical Naoetsu plant)

Emergency Drill

Every year, we conduct scheduled disaster prevention drills that assume abnormal situations such as large earthquakes and fires, as well as "blind drills" based on basic actions without creating scenarios. The drills include firefighting activities, rescue activities for the injured, transmission of information to the disaster response headquarters, public relations activities in the community, and correspondence with the media. In addition, we conduct disaster prevention drills in dormitories and company housing, confirming evacuation routes, training in reporting to the fire department, and training in how to use a fire extinguisher.

We will continue to raise awareness of disaster prevention and strive to respond quickly to emergencies so that the plant can be a safe place for the local community.

Fire extinguishing training for new employees
(May 2023, Shin-Etsu Chemical Gunma Complex)
Disaster drills at dormitories
(October 2023, Shin-Etsu Handotai Shirakawa plant)

Environmental Control and Safety Audits

To verify and confirm that activities of occupational health and safety and disaster prevention are being implemented as planned at each plant, the Group conducts internal audits in Japan and overseas in accordance with its “Standards for Environmental Control and Safety Audits.” The audit results are reported to the top management.

Audit status for FY2023

In FY2023, online audits were conducted at a total of 30 production bases, including 4 in Japan and overseas. We audited the implementation status, along with implementation case studies, of the following priority issues, among others: improvement of the effectiveness of the occupational health and safety management system, establishment and strict implementation of change management, improvement of facility and process safety, ensuring safety during large-scale construction and scheduled maintenance, and improvement of work safety.

Comprehensive environmental and safety audit
(September 2023, Japan Vam & Poval)
Comprehensive environmental and safety audit
(November 2022, Nissin Chemical Industry)

Related Data

Aspect Classification Scope Unit FY2021 FY2022 FY2023
Management ISO45001/OHSAS18001 certification ratio*1(Employees) Consolidated manufacturing companies 35 34 33
Occupational health and safety Number participants in safety training(Total number of persons) Consolidated Persons 56,236 75,406 87,349
Lost-time accidents rate*2 Japan 0 0 0.15
Overseas 1.71 1.15 0.75
Industry average(JCIA) 0.41 0.43 0.47
Rate of accidents not accompanied by an of absence a day*2 Japan 0.53 0.37 0.25
Overseas 3.82 3.18 1.60
Lost-time accidents severity rate*2 Japan 0 0 0.01
Overseas 0.07 0.03 0.03
Industry average(JCIA) 0.01 0.07 0.04
Number of work-related employee fatalities Consolidated Persons 0 0 0
  • *1ISO45001/OHSAS18001 certification ratio
    The plants which does not have certification has a occupational health and safety management system the same level as ISO45001/OHSAS18001.

  • *2Lost-time accidents rate and Rate of accidents not accompanied by an of absence a day and Lost-time accidents severity rate
    These were calculated in calender year.